Equipment models | XJ-300A | XJ-500A | XJ-630A | XJ-800A |
Twisting usage | it is applied to the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires,double twisting for core wires. |
Single wire dia(mm) | φ0.08~φ0.28 | φ0.10~φ0.64 | φ0.15~φ1.04 | φ0.2~φ1.7 |
Stranding section area (square milimeter) | 0.035~0.45 square milimeter | 0.05~2.5mm2 | 0.5~6mm2 | 1.0~16mm2 |
Core wire single wire dia | φ0.25~φ0.8mm | φ0.75~φ1.5mm | φ1.0~φ3.0mm | φ1.0~φ4.0mm |
Core wire stranding outer dia | φ0.5~φ1.6mm | φ1.5~φ3.0mm | φ2.0~φ6.0mm | φ2.0~φ8.0mm |
Pitch(mm) | 4.5-17.5(10 kinds) | 5.82-53.73(34 kinds) | 11.48-100(36 kinds) | 19.8-200(30 kinds) |
Direction of lay | Optional for right or left |
Outer dia*bore*outer width | φ300*φ30*160 | Φ400*φ56*300 φ500*φ70*320 | φ630*φ80*360 | φ800*φ80*600 |
Max rotating speed | 3000(6000/twist) | 2200(4400/twist) | 1600(3200/twist) | 1200(2400/twist) |
Main motor power | 3.7KW | 5.5KW | 7.5KW | 11KW |
Inverter power | 3.7KW | 5.5KW | 7.5KW | 11KW |
tension control method | (Mechanism friction) |
protection | Machine will automatically brake when wire inside and outside is broken, the machine will automatically stop when the preset length is arrived. |
Brake mode | Electromagnetic brake |
Traversing method | ,Rolling ring drive units, winding pitch and breadth are adjustable |
operation mode | Push-button control |
Dimension (L*W*H) | 2300*1000*1150 | 2800*1280*1300 | 3280*1600*1600 | 3600*1850*180 |
B. 70-120mm insulation extruder
Equipment model | XJ-70 | XJ-80 | XJ-90 | XJ-120 |
Usage: | Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/jacket sheath extrusion |
Wire specification | 1.5-12mm | 2-20mm | 3-25mm | 10-50mm |
Extrusion material | PVC/SRPVC/LHNF/PE/PP/PU etc |
Screw parameter | L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
Temperature control segments (body+head) | 5+3 | 5+3 | 6+3 | 6+3 |
Power | 40HP | 50HP | 60HP | 100HP |
The highest output | 140KG/H | 180KG/H | 240KG/H | 360KG/H |
The highest wire speed | 400M/min | 300M/min | 250M/min | 180m/min |
Movable water tank | Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement |
Length of U type cooling tank | 7.5M | 7.5M | 10M | 15M |
Accumulate wheel parameter(11+10 grooves) | 250 | 300 | 400 | 500 |
Capstan power | 5HP | 7.5HP | 7.5HP | 15HP |
pay off type | How may shafts, active with moter and passive without moter just as request |
Take up Type | As request |
C. Cantilever single twisting machine
Equipment model | XJ-630 | XJ-800 | XJ-1000 | XJ1250 |
Usage | Power cable, computer cable, building cable, data/high frequency cable muiti group twisting |
Wire specification | 0.6-3.0mm | 0.6-5.0mm | 1.0-8mm | 3-10mm |
Twisted OD | 15mm | 20mm | 25mm | 30mm |
pitch range | Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate |
Rotate speed | MAX900RPM | MAX800RPM | MAX600RPM | MAX400RPM |
Power(Motor+differential mechanism) | 15HP | 20HP | 25HP | 40HP |
Taping type | Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device |
Taping tension | Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment. |
Take up | Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification |
D. 120-150mm jacket sheath extruder (bigger machine can be made also)
50+35 core wire extruder | Extruder material: PVC/PE/SRPVC |
Wire specification:AWG30-AWG24,0.8-2.8 |
The highest wire speed:1000m/min Semi-auto take up(depends on wire dia); |
Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable(CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruder |
Operating Direction:left or right is allowed (For example:if the take up direction is right, it will call"right hand machine" when face electric box.); |
Dosage of air-pressure:18m³/Hr |
Screw parameter: L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
Pay off type: as request |
Take up type: as request |
Centre-height:1000mm; |
ø50mm extruder host+35mm stripping extruder |
Voltage:Three-phase 410V-450 50HZ or as request |
B.Core wire pair twisting
Type A pair twisting machine: XJ-500B double twisting machine with active pay off for CAT5/CAT5E cable
Equipment models | XJ-500B double twisting machine |
Twisting usage | it apply for CAT5/CAT5E core wire pair twisting |
The max.size of wire-receiving bobbin (outer diameter×total length) | φ500×314 |
Max core wire diameter | Φ0.5-1.2mm |
Lay pitch(mm) | 5.8~ 54.53( can adjustable by customer's need); |
Direction of intertwist: | "S"for left,"Z"for right |
Rotation speed of intertwist bow(r/min) | 2500RPM(5000 twist) |
Material of intertwist bow: | spring steel belt |
Motor | 4KW, frequency-envarying speed control |
Wire-receiving stretch force structure | Magnetic power clutch |
The up-and-down structure of wire-receiving wheel: | manual or electricial-hydraulic type |
Electrical control type | PLC |
Electrical control operation interface | standard electric accessories |
achine outside shape size(mm) | 2560×1350×1400 |
Net weight of machine(kg) | 2000 |
Main bearing | Nsk |
Pay off: | Active pay off with motors, double shafts without back-twist |
Type B pair twisting machine: XJ-500C triple twisting machine for CAT5/CAT5E/cat6 cableTriple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rate
Servo electronic pitch, touch screen setting, PLC controller, accuracy within +-2% |
Active take up, tension stable from empty to full reel |
Type C pair twisting machine: XJ-500D active back twist pay off+XJ-500B double twisting machineUsage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twisting
Feature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working. |
C.Total twisting machine: XJ-630-1250mm Cantilever type single twisting machine
Equipment model | XJ-630 | XJ-800 | XJ-1000 | XJ1250 |
Usage | Power cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 muiti group twisting |
Wire specification | 0.6-3.0mm | 0.6-5.0mm | 1.0-8mm | 3-10mm |
Twisted OD | 15mm | 20mm | 25mm | 30mm |
pitch range | Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate |
Rotate speed | MAX900RPM | MAX800RPM | MAX600RPM | MAX400RPM |
Power(Motor+differential mechanism) | 15HP | 20HP | 25HP | 40HP |
Taping type | Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device |
Taping tension | Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment. |
Take up | Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification |
U-UTP do not need taping, but U-FTP/F-UTP/S-STP/F-FTP need taping and the taping machine as below:
Model | 4 longitudinal taping machine for each pair taping | Model | 1 longitudinal taping machine for total/fully taping |
Power | Active power taping,1/2 gear motor+converter, stable tension | Taping tension | Magnetic powder clutch control tensiono |
Longitudinal aluminum foil tape | Full power put aluminum foil, tension can be adjusted | Suitable material | Aluminum foil tape etc |
D. Jacket sheath extruder machine:XJ-70-90mm jacket sheath extruder machine
quipment model | XJ-70 | XJ-80 | XJ-90 |
Usage: | Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/ Lan cable jacket sheath extrusion |
Wire specification | 1.5-12mm | 2-20mm | 3-25mm |
Extrusion material | PVC/SRPVC/LHNF/PE/PP/PU etc |
Screw parameter | L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
Temperature control segments (body+head) | 5+3 | 5+3 | 6+3 |
Power | 40HP | 50HP | 60HP |
The highest output | 140KG/H | 180KG/H | 240KG/H |
The highest wire speed | 400M/min | 300M/min | 250M/min |
Movable water tank | Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement |
Length of U type cooling tank | 7.5M | 7.5M | 10M |
Accumulate wheel parameter(11+10 grooves) | 250 | 300 | 400 |
Capstan power | 5HP | 7.5HP | 7.5HP |
pay off type | In order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to use |
Printer machine | Computer-controued inkjet machine |
Take up Type | As request |
E. Coiling machine
1. Linkage with jacket sheath extruder machine |
2. Lan cable coiling length normally is 1000 feet (305 meter) |
3. Coiling with special shape "8" |
Packaging & Shipping:

Our Services:Pre-sale Services:1) Spot investigation and professional guiding suggestions;
2) Equipment configuration, model selection reference and technical consultation;
3) Onestop service for investment equipment,product developing, new materials researching and personnel training.
Sale Services:1) Invite customers to inspect and take trials of finished machines;
2) Provide the training of the maintenance knowledge;
3) Improve the design to the operator's requirements.
After-sale Services:1) Regular maintenance and product tracking service;
2) Cost price for required parts in lifelong period;
3) Provide quality and efficient after-sale service life long time.
About Us:Dongguan NewTopp Electrical Machinery Co.,Ltd is a high-tech enterprise which specializes in developing and manufacturing wire and cable machines, and our main products includes all kind of extrusion production line, single twisting machine, double twisting machine, cantilever stranding machine, cage-type twisting machine, planetary cabling machine, triple-core stranding with back-twist and taping, and single layer/double layer taping machine etc. and our products have passed CE certification and SGS audited, and we have passed ISO9001 since 2010.


Our Team and Exhibitions:

FAQ1) Are you a manufacturer or trading company?
We are a manufacturer with more than 10 years manufacturing exprience in cable machinery, and there are total over 6000 spuare meters of production workshop in our factory.
2) What is the advantages of your machine compared with competitors?
Our automatic control technology is in leading position in wire and cable equipment field.
Good cost performance, quality is steady.
We combine the equipment and the wire&cable technology, offer you technology assistance.
3) How can we get to your factory to see the machines works?
Address: No.286 Huai'de road, ,Humen Town, Dongguan City,Guangdong Province,China.
Only 40 minutes by car from Shenzhen Baoan International airport to our factory;
Only 1.5 hours by car from Guangzhou Baiyun Airport to our factory;
Only 17 minutes take high-speed rail from Guangzhou south station to Humen.